Filler masterbatch extruding machine suppliers in 2024
4 min readQuality compounding machine suppliers: At its core, an extruder machine pushes or draws plastic through a shaped die to form a continuous profile that can be cut to length as needed. But there’s more to it than just pushing plastic through a hole. The type of extruder you choose—be it a single screw, twin screw, or ram—can significantly influence your production quality and efficiency. When embarking on the journey of selecting an extruder machine for your plastic manufacturing business, the price tag is just the tip of the iceberg. Stepping deeper into cost considerations is crucial to ensure you’re making a wise investment that aligns with your business’s financial health and long-term goals. Read even more info on compounding extruder machine.
Compounding extruders are used to mix together two or more materials into a homogeneous mass in a continuous process. This is accomplished through distributive and dispersive mixing of the various components in the compound as required.The process is as following: Measuring: accurate weighing of various raw materials and materials. Mixing: In the mixing equipment of different forms and structures, the various components are uniformly dispersed and mixed. Plastification: use internal mixer, open mill or plasticizing extruder (see plastic machinery) to melt and homogenize the mixed components. Separation: Eliminate volatile components, air and impurities brought in by the original material and materials. Pelletizing: If pellets need to be made, use various pelletizers to cut into pellets of a certain size and shape.Nanjing Tengda, as one of the most professional extruder manufacturers, We supply complete solutions to your compounding projects.
With its advanced technology and robust construction, our plastic sheet extruder ensures smooth and uninterrupted operation, minimizing downtime and maximizing productivity. The machine is equipped with cutting-edge features such as automatic temperature control, PLC control system, and touchscreen interface for easy operation and monitoring. Our sheet extrusion machine is also designed with energy efficiency in mind, utilizing power-saving mechanisms to reduce energy consumption and lower production costs. Furthermore, it incorporates safety measures to protect operators and prevent accidents in the workplace.
The PE granulating machine is equipped with a series of components, including a shredder or crusher, extruder, die head, water cooling system, and pellet cutter. The plastic flakes undergo a controlled heating and melting process in the extruder, which is then shaped through the die head and cut into pellets of desired length by the pellet cutter. The water cooling system ensures proper cooling and solidification of the pellets.
The PP film extrusion line is a specific type of film extrusion line designed for the production of polypropylene (PP) films. PP films are widely used in packaging, agriculture, textile, and other industries due to their durability, flexibility, and excellent moisture resistance. The PP film extrusion line incorporates features and adjustments tailored specifically for processing PP materials, such as temperature control, screw design, and die configuration.
Twin-screw extruder has a faster plastic plastifying and better mixing effect. The material stay in high-temperature for a short time, which can save 30%-40% energy.The three screws of TDS series co-parallel twin-screw extruder are with high speed rotation, which can shear, squeeze and knead the material better.Compared with the traditional twin screw extruders, the Nanjing Tengda twin-screw extruder has a higher shear zone which can double the plasticizing and kneading performance. If your materials have high requirements of dispersant and high filling capacity, you can consider the twin-screw water-ring hot-face compounding units. Nanjing Tengda extruder increase the production capacity by 10%-20%. Besides, our machine can save 5%-15% energy.There is no need for debugging. You can install quickly. If your required output is more than 200kg, you can choose the production scale compounding extruder.
The Tengda plastic granulator machine is a cutting-edge solution for recycling plastic waste into high-quality granules. As a leading manufacturer of plastic recycling equipment, we have developed a state-of-the-art plastic granulator that offers efficient and reliable performance. The plastic granulator equipment is designed to process various types of plastic materials, including PE, PP, PVC, PET, and more, turning them into uniform and consistent granules. This helps in reducing plastic waste and providing a valuable resource for further processing and manufacturing. Find extra details at https://www.njtdjx.com/.
The extruder line consists of multiple components that support the film extruder in the manufacturing process. These components include a cooling system, a haul-off unit, a trimming system, and a winding unit. The cooling system rapidly cools the molten plastic film to solidify it. The haul-off unit pulls the film at a controlled speed to achieve the desired thickness and surface characteristics. The trimming system removes any irregularities or excess material from the edges of the film. Finally, the winding unit rolls up the produced film onto a reel for storage or further processing.
Tengda twin-screw extruder-a pioneer in the development of twin-screw extruders, specializing in the design of various plastics(PP PE ABS PC TPE etc.), environmentally friendly materials (biodegradable resins), water-soluble materials, chemical, etc. compounding systems manufacture. In order to promote the research and development of high-end twin-screw, we established a twin-screw business research and development department with China North Industries Group in 2013. The company has passed ISO, TUV, CE certification, and has more than 30 patents.