Sun. Dec 22nd, 2024

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Flow instrumentation supplier factory today

5 min read

Flow meter device manufacturer from China: Radar level meter adopts non-contact measurement, and has the advantages of high measurement accuracy, not affected by process conditions, easy to install and easy to maintain, so it is widely used in offshore oil platforms in recent years. Today, we would like to take you through several actual cases in offshore oil platform to understand the reasons and solutions of the radar level meter’s measurement value jumping. The first case was an oil field where the radar level meter in the left crude tank jumped to full scale several times during production. A sealed metal cover was used to cover the main body of the sensor, and during the test, it was found by connecting the radar level transmitter that the closed metal cover would result in more false signals throughout the measurement range, and the overall noise line would rise. Find more details at flow instrumentation.

So what are the installation technical requirements for radar water level meters? The installation of the radar water level meter must be vertical to the object to be measured; there should be no obstructions between the measured object and the radar water level meter, otherwise it will affect the reflection of radar waves, that is, affect the measurement accuracy; the center of the radar water level meter is far from the shore of the water body. The distance must be greater than the radius of the transmitting beam, otherwise the measurement accuracy will also be affected; the installation cantilever bracket of the radar water level meter must be firm, and cannot be shaken up and down; in order to protect the radar water level meter, the water level meter can be installed on the cantilever bracket. Iron box, put the radar water level meter probe.

An important part of steam generation is the quality of the steam generated. Maintaining water quality in the boiler within design parameters ensures the highest quality steam possible while minimizing blowdown of the boiler, both of which improve energy and resource management. Continuous or manual blowdown of the boiler minimizes scale accumulation and corrosion resulting from impurities in the water. The blowdown provides a means of accommodating liquid and impurities from the boiler, with the latter facilitating energy recovery through the use of flash steam.

Robustness in Challenging Environments- Industrial environments can be unpredictable with fluctuations in temperature, pressure and the composition of gases and vapors within vessels. Radar level sensors are specifically designed to perform under such conditions ensuring consistent accuracy regardless of external factors. Ability to Handle Different Product Characteristics- Regardless of changes in density, conductivity or dielectric constant radar level sensors maintain their accuracy. This versatility allows them to effectively measure a range of substances, from liquids to powdery solids.

With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Find more information on https://www.kaidi86.com/. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.

Humidity interference, when the humidity increases, it will cause the insulator resistance to decrease, the dielectric constant to increase, the skeleton to be fluffy, and the resistance to increase, resulting in an increase in leakage current and changes in capacitance and inductance. Also, it softens the colloid and reduces measurement accuracy. Chemical interference, chemical interference usually refers to some corrosive gases, such as acids and alkalis. The long-term action of these gases will not only damage the instrument and internal components, but also conduct electricity with the metal, affecting the normal operation of the radar level transmitter.

If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.

Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.

When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.

The influence of dust accumulation on the transmitter head of the radar level meter, due to the large amount of dust in the working condition of the radar level meter, the dust is easy to adhere, and affected by the ambient temperature, the dust is wet and easy to agglomerate, and the dielectric constant will become larger and adhered The transmitter head and the wall of the bell mouth of the radar level meter affect the accuracy and stability of the radar measurement.

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