Top transformer core manufacturer

Top rated transformer core factory: Nanocrystalline cores are advanced materials used in the construction of transformers and inductors. The nanocrystalline transformer core is made up of tiny crystalline grains, typically measuring just a few nanometers in size. The small grain structure allows for superior magnetic properties, including high permeability and low coercivity. This results in reduced core losses and improved efficiency, making nanocrystalline cores an ideal choice for high-frequency applications where minimizing energy loss is crucial. The excellent thermal stability of nanocrystalline magnetic core ensures consistent performance over a wide range of temperatures. Discover a lot more details on transformer core.

On the one hand, it can isolate eddy current, and the data is suitable for higher frequencies; On the other hand, due to the gap effect between particles, the data has low permeability and constant permeability; Because the particle size is small, there is basically no skin phenomenon, and the change of permeability with frequency is relatively stable; Moreover, the powder core can be prepared into special-shaped parts of various shapes for different fields; Finally, the damaged strip in industry can be crushed into magnetic powder, and then made into magnetic powder core, which can reduce the loss and improve the use value of data. The magnetoelectric properties of magnetic particle core mainly depend on the permeability of powder material, size and shape of powder, filling coefficient, content of insulating medium, forming pressure and heat treatment process.

It is worth noting that Japan is vigorously developing FEMB amorphous alloy and nanocrystalline alloy. Its BS can reach 1.7 ~ 1.8T, and the loss is less than 50% of the existing FeSiB Amorphous Alloy. If it is used in power frequency electronic transformer, the working magnetic flux density can reach more than 1.5T, while the loss is only 10% ~ 15% of silicon steel power frequency transformer, it will be a more powerful competitor of silicon steel power frequency transformer. Japan is expected to successfully trial produce FEMB amorphous alloy power frequency transformer and put it into production in 2005.

Transmart amorphous core manufacturer & supplier is mainly engaged in the production and sales of amorphous core materials. The amorphous core transformer is one of Transmart Industrial’s multiple product series.Transmart Industrial’s amorphous C-core is manufactured in strict accordance with relevant national standards. Every detail matters in the production. Strict cost control promotes the production of high-quality and priced-low product. Such a amorphous transformer is up to customers’ needs for a highly cost-effective product.

Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree. Since silicon steel has the above advantages, why not use the whole silicon steel as the iron core and process it into a sheet? rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. See even more information on https://www.transmartcore.com/.

We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree.