Level measuring instruments factory China
5 min readQuality level measurement instruments provider: Effective Echo Management- Pulse radar technology generates echoes at certain time intervals. This feature enables radar sensors to handle echoes and distinguish echoes. A common occurrence in complex process vessels and solid material silos. This capability greatly enhances the accuracy of measurements in situations where traditional methods may struggle. The versatility and dependability of radar level measurement make it suitable for a range of applications. Here are some important areas where radar sensors excel- Process Tanks-In industries, radar level sensors are deployed to monitor levels in process tanks. Whether its chemicals, petroleum products or water treatment facilities radar sensors provide real time data to optimize process control. Storage Tanks- Large scale storage tanks require precise level monitoring to efficiently manage inventory and prevent overfilling or underfilling. Radar sensors are the trusted choice for maintaining inventory balance. Discover more details at level measuring devices.
For radar level gauges, there are many reasons for interference and many sources of interference. We analyze from four aspects: internal, external, AC and DC. Celestial and celestial interference, first of all, what is celestial interference? Celestial objects refer to the sun or other stars, therefore, celestial interference refers to the interference of their electromagnetic waves on the radar level gauge. We are very unfamiliar with Tiandian. The so-called Tiandian is usually understood as the interference of the signal of the magnetrol radar level gauge caused by the ionization of the atmosphere, lightning, or the electromagnetic waves generated by natural phenomena such as volcanoes and earthquakes.
Working principle: Tube in the liquid level meter has a magnetic float, float design, according to the proportion of medium float magnet steel and container liquid level at the same level, wholesale liquid level gauge in a semiconductor magnetel liquid level gauge sensor LED display scale, and orderly arranged from top to bottom, and LED module corresponding to the magnetic field magnetic sensor, the magnetic semiconductor, triggering the corresponding digital circuit, liquid level above the red LED display, The LED below the liquid level gauge is displayed in green, the red in gas phase, and the green in liquid phase. The red-green junction is the actual liquid level in the container.
Rod antenna: generally used in strong corrosive environments, with weak anti-interference ability and small range; Flare antenna: stronger anti-interference ability, suitable for more complex environments. The larger the bell mouth, the more concentrated the energy, and the larger the measuring range; Parabolic antenna: the focusing effect is stronger than that of the bell mouth, the anti-interference ability is the strongest, and the range is the largest.
Measuring principle of radar water level meter: The radar level gauge adopts the working mode of transmitting-reflecting-receiving. The electromagnetic wave emitted by the antenna is reflected by the surface of the measured object and then received by the antenna. After measuring the distance from the water surface to the radar antenna, the elevation of the water surface can be calculated according to the elevation of the radar antenna. The radar water level meter adopts pulse wave technology with low power consumption. It can be powered by two-wire 24 VDC, 485 interface output, or can be directly powered by 12 VDC, SDI-12 interface output, with high accuracy and wider application range.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps. Discover even more details on https://www.kaidi86.com/.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
Under many operating conditions, ultrasonic level meter and radar level meter are commonly used. Some users are very entangled in the choice of these two level meter and do not know how to choose. Today, let’s talk about the principles and selection principles of these two types of level meter . Principle and selection principle of ultrasonic level meter. Working principle: The ultrasonic pulse probe emits a beam of ultrasonic pulses to the measured medium, and the sound wave is reflected by the liquid surface. The distance between the liquid levels is measured by measuring the time difference between the emission and reflection of the sound waves. Since the ultrasonic level gauge is not a liquid, it can be used to measure corrosive, non-volatile and non-foaming places.
The third case is that, during the commissioning stage of a platform construction, when the liquid level is higher than 3800mm, the radar level meter of the dirty oil tank will frequently jump to 0mm, which leads to the shutdown of the fourth-stage production unit. After on-site inspection, the power supply voltage of the radar level meter transmitter is only 9.5V, which is lower than the working power supply voltage of the radar level meter. By further searching for the cause of the failure, found that when the high liquid level, the voltage at the power supply is 23.7V, the safety gate output drops to 9.7V, judged as a safety gate transmitter failure. After replacing the safety grid, the voltage returns to normal, the cabin radar level meter in the test to rule out the problem.