Wed. May 8th, 2024

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Industrial paint shop

3 min read

Automated Feather Duster: Using Encore engineered and designed standard machines and robot mounted assemblies Encore offers an extensive assortment of custom feather duster systems for a wide variety of vehicle and product sizes. Current systems range from full robotic feather dusters with optional integrated hoods to floor mounted hood assemblies. Encore standard single column articulating machines can be provided in clean wall or in booth design with servo controlled articulating axis or manual adjusted fixed machines. A combination of both robotic and fixed machine feather dusting systems can offer the most flexible design for complex requirements. Encore also offers a unique hoodless truck box interior robotic feather duster. Removing the hood allows the feather rolls to get into areas which would be inhibited by the presence of a hood. Instead a fixed hood is mounted alongside the robot allowing the rolls to be cleaned between boxes. Encore also manufactures in house all the Ostrich feather rolls for the Encore systems as well as any replacement feather rolls for existing feather duster systems.

TKS can offer both automated and manual sealer solutions. Turnkey automated solutions include robots, vision systems, vehicle model ID, material supply systems, and applicators in addition to the standard spray booths with downdraft HVAC. Every paint shop is different. TKS offers each paint system as an independent module, so each customer can mix and match to meet their requirements. We specialize in providing custom designs & custom engineering for each client for each vehicle. We are a full-service design-build industrial contractor.

TKS offers a proprietary high-pressure water spray technology to clean car bodies of weld balls and iron dust prior to the film build processes. A clean car body is critical to a quality surface finish. TKS’ electrical engineering department works with many manufacturers including Spang, Controlled Power, and more. TKS provides a variety of types of anodes: solid, flushing, roof-, wall-, and floor-mounted. We also design and provide the anolyte system. A properly sized and maintained UF system is key to a clean e-coat finish. Along with our patented counterflow innovation, TKS offers a cost-effective ED system. See more details at https://www.tksindustrial.com/electric-vehicles-EV-paint.

TKS offers two dry paint capture options, in addition to our traditional water-based paint capture system. The first is a limestone-based system to capture paint over spray. The second option is a replaceable dry filter which captures the paint over spray in a cardboard box with several layers of filters.

In most paint shops, all major paint cure ovens are followed by a cooling tunnel to return the body to a lower temperature. This reduces the amount of paint smoke that is exhausted into the plant, ensures the bodies are at a cool enough temperature for team members to touch or for more paint to be applied, and also reduces the overall heat-up of the building.

TKS is committed to providing our Customers with products and services that meet or exceed expectations. We will identify and anticipate the Customers’ current and future needs and create and implement quality products to satisfy those needs. Through this, we aim to maintain an impeccable reputation in our field and ensure our success well into the future. Read even more information on TKS.

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