Fri. Nov 22nd, 2024

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Oxford welders plus welding advices

3 min read

Oxford Tig welder top prices: A MIG welder uses a continually feeding spool of thin filler wire as an electrode fed by a wire feed gun to form an electric arc between a wire and the work-piece metal. This heats the work-piece metal and the electrode, causing them to melt and join together to create the weld. Mig welding can be either Gas or Gasless and each have benefits. Gasless welding is far more portable as there’s no gas bottle to carry around, saves cost on having to buy gas bottles and regulators, is easier on positional welds and can penetrate deeper than Gas MIG although the welding wire for a gasless MIG is more expensive than a gasless MIG. Gas MIG welding produces much cleaner welds with no slag or spatter, is slightly better on thinner metals and the welding wire is cheaper than gasless MIG wire.

Also a good quality basic MIG machine is electrically efficient in design so power consumption is about as low as it can go. Have a look at our single phase & three phase standard MIG range, Oxford MIGMaker, Oxford I-MIG, Oxford S-MIG. These models are really electrically efficient which means we can give you more output power for lower input. There are also many other quality made European & USA made machines you can consider, however we recomend avoiding the low cost imports, despite giving the impression of being made in the EU etc mostly the low cost machines are now made in the Far East, even some a the big names have gear made in Asia, they often weld quite badly & are not built to last. If you need a MIG welder with portability is the number one priority then we suggest consider a quality EU or USA made inverter machine. But beware, as many users know inverter based machines are not particuarly reliable or have a long life, (more on this subject to follow). Explore more details at Oxford Tig welder.

First, practice handling the gun without actually welding. Rest its barrel in one hand, and support that hand on the table. The other hand operates the gun’s trigger. Stand in a comfortable position and move the gun steadily over the work surface. Adjust your posture and gun movement so that they feel natural. Attach the work lead to the workpiece, and hold the gun so the wire meets the weld surface at about a 30-degree angle. Touch the wire very lightly to the surface, squeeze the trigger, and gently pull the gun toward you to make your first test weld. The wire should melt off into the weld puddle at an even rate and make a steady crackling noise as you go. Adjust the welder settings if needed.

One of the “cardinal sins” that almost every shop commits is over-welding. This means that if the drawing calls for a 1/4″ fillet weld, most shops will put down a 5/16″ weld. The reasons? Either they don’t have a fillet gauge and are not exactly sure of the size of the weld they are producing or they put in some extra to “cover” themselves and make sure there is enough weld metal in place. But, over-welding leads to tremendous consumable waste. Let’s look again at our example. For a 1/4″ fillet weld, the typical operator will use .129 lbs. per foot of weld metal. The 5/16″ weld requires .201 lbs. per foot of weld metal – a 56 percent increase in weld volume compared to what is really needed. Plus, you must take into account the additional labor necessary to put down a larger weld. Not only is the company paying for extra, wasted consumable material, a weld with more weld metal is more likely to have warpage and distortion because of the added heat input. It is recommended that every operator be given a fillet gauge to accurately produce the weld specified – and nothing more. In addition, changes in wire diameter may be used to eliminate over-welding. See a few more info at https://www.weldingsuppliesdirect.co.uk/.

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