Technology fabric sofa factory in China
5 min readTechnology cloth sofa manufacturer today: First, leather makers apply a mixture of salts, oils, and other natural compounds to treat the leather. This process makes leather more durable, and some leather manufacturers may use synthetic chemicals to provide even more durability. To turn this finished leather product into suede, the leather will be thinned and split, which results in the nappy exterior texture that makes suede so desirable. Lastly, a special texturing process will be employed to make the resulting suede soft and comfortable. Find a lot more information at technology fabric sofa.
The main features inherent in a high-tech style sofa: originality, an abundance of geometric elements; practicality, functionality; severity of lines, simplicity of forms; upholstery from smooth textile, leather, vinyl; lack of excessive decor, prints. A distinctive feature of high-tech upholstered furniture is the absence of patterns on the upholstery. Bright tones are acceptable, but they should be used in a limited way, giving them the role of color spots, which emphasize, and do not dictate, the main coloristic decision. A basic gray or beige sofa, for example, can be decorated with contrasting, but always plain pillows. New models of high-tech style products have a specialized LED-backlight, thanks to which the colors of the upholstery and the metal frame look different in the daytime and evening.
Production procedure of suede fabric – Coated with polyurethane on elastic island suede substrate; Use drying and setting machine to dry and set; Ground to make suede. The substrate used in step a is PTT/PET island suede with PTT as island component, and the polyurethane coating process is to place the substrate into the immersion tank equipped with water-based polyurethane dispersion for immersion. Because the water-based polyurethane is used to impregnate the base cloth, it is directly dried in the drying and setting machine after immersion. Compared with the original process, the solidification and washing processes are eliminated, the manufacturing cost is reduced, and a lot of organic solvents are eliminated, and the pollution is greatly reduced. The selected base cloth is suede fabric made of PTT(polypropylene glycol terephthalate) island fiber, which has good elasticity compared with suede fabric for sofa made of polyester or nylon island fiber.
The PH value is acidic, which is non-irritating to the skin and meets the requirements of environmental protection and human health. Anti-static, non-pilling, non-curling, cotton linen is sewn with pure cotton, without free charge, cotton fiber is not easy to deform and not pilling. Natural and environmentally friendly, it is a real green ecological textile. The use of cotton linen can make the human body have a warm effect, increase the microcirculation of the human body, effectively regulate the nervous system, dredge the meridians and improve the quality of sleep.
Compared with sponge, eiderdown is more expensive and fluffy, and the sitting feeling is much better than sponge, and the sofa is not easy to deform, but eiderdown has several shortcomings: slow rebound, high cost, difficult to take care of, unsuitable for asthma people, and fever in summer. It is recommended to adapt to the use of cushions. Latex is the highest cost among the three materials at present. Latex has the advantages of good air permeability, environmental protection and easy care. Latex protein in latex is a good anti-mite raw material, which is warm in winter and cool in summer without odor and allergy. The disadvantage is low yield.
According to dyeing method, it can be divided into dyed , yarn-dyed. Dyed is to weave the fabric first, and then dye the color; Yarn-dyed is the first dyed yarn, then woven fabric. No matter what the composition of the fabric, can be made into dyed fabric, can also be made into yarn-dyed fabric. General monochrome is basically dyed fabric, not monochrome is dyed fabric. We mainly produce dyed fabric, the price is much more favorable. It has two shuttles, bottom yarn is FDY, face yarn is sea-island filament. The normal weight of 75D suede is 120gsm, the normal weight of 50D suede is 110gsm. See more info on yiertextile.com.
Production process: Cut flannel, as the name implies, is cut flannel. At the beginning of production, its grey cloth is double-layered, and then it is cut from the middle of the grey cloth by cutting, thus producing a suede. This kind of velvet is not very strong, so the step of brushing glue was added later to fix the suede. If you want to check the quality of the cut flannel, just rub it gently with your fingers on the back of the cloth and then observe whether there is fluff falling off.
Our company believes in the belief that “Your needs are the direction of our work; Your satisfaction is the driving force for our progress”. These various products are sold well to clients in such countries and regions as Europe, South America, North America, Latin America, Southeast Asia, the Middle East and some African countries. The quality of the products are well received by our clients. Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction.
Pre-shrinkage: the fabric is humidified and pre-shrunk in a specific state, making the density of the fabric more compact and better able to accept the processing of Dutch velvet Weaving: The pre-shrunk fabric is made of Dutch wool, usually V-wedge pattern, U shape, X shape, etc. The color of Dutch velvet is usually dark gray, light gray, rice white, etc., and the height of gray velvet can be adjusted according to needs. Ironing: Put the woven Dutch velvet into the ironing machine, and let the ironing press the gray velvet in the fabric to make it more rich and full. Cut the flowers: cut the short flowers on the surface of the Dutch wool fabric through the cutter and scraper. The pattern of Dutch wool fabric can be designed according to the needs, and the size, shape and density of the pattern can be adjusted. Trimming: Cut the wool of the Dutch wool fabric to the required length, finish the wool surface, make it more soft and comfortable, and better keep warm. 7. Finishing: Finished finishing, quality testing and other processing of Dutch wool fabric, so that it can better meet the needs of consumers.
Leather sofa: Made of animal skins, such as pigskin, cowhide, sheepskin, etc., it has the advantages of good air permeability and softness, comfortable sitting and dirt resistance, and noble and luxurious appearance. The disadvantage is that the maintenance is complicated and it is easy to harden and age. Fabric sofa: The main material is cloth, which is made through a series of artistic processing. The appearance is suitable for families who want to have artistic style. Whether it is a small apartment or a large apartment, it is a good choice to match the best sofa fabrics, which may be lacking in a casual and comfortable home. The disadvantage is that the surface fabric is easy to get dirty and difficult to take care of.